Evolvix
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Creating Waves of Change With AI

Catch defects on the line. Stop failures before they stop you.

We inspect products with machine vision and watch your equipment with wireless sensors.

See solutions Request a sample test

On site

Understand the line.
Decide with data.

Machine vision · Equipment monitoring
For roll-to-roll material production

Optical film running over steel guide rolls on a roll-to-roll line Inspection point · film surface Measuring point · bearing housing
Generated example image
  • Optical filmParticles, scratches and stains on thin, transparent film
  • Battery separatorParticles and wrinkles on the surface, plus roll condition
  • Copper foilDents and scratches on the surface, plus roll condition
Metallic film surface under dark-field lighting, showing a thin scratch and a small white spot
Generated example image
Close-up of the scratch Scratch
Close-up · Generated example image
Machine vision inspection

Differences you can't see,
turned into data you can measure.

On uniform surfaces like optical film or copper foil, a single small mark is a defect. We set up lighting and cameras for the material to capture differences the eye barely sees.

Locate tiny defects
and see their shape.

Every defect found is logged with its position, size and shape, and sorted by type: scratch, white spot, particle and so on.

See the original
and the detection together.

Where the defect sits in the full frame and what it looks like up close, on one screen. The records help trace which process step caused it.

Explore inspection
RMS-ON Edge wireless sensor node fixed to the bearing housing at the end of a guide roll RotationRoll end · non-contact optical VibrationHousing · 3-axis MEMS accelerometer
Installation example · Generated image

RMS-ONRoll monitoring

Demo screen
Vibration (measured)Normal rangeChange detected
Time →
RollStatusLatest event
R1Normal—
R2CheckVibration change
R3Normal—
RMS-ON · Process monitoring

Every guide roll,
at a glance.

RMS-ON Edge mounts like a module on the fixed support that holds the roll. It is a battery-powered wireless node, so no cabling work is needed.

Rotation and vibration
show how equipment changes.

A non-contact optical sensor measures RPM and a 3-axis MEMS accelerometer measures vibration. Readings are collected at the gateway over Zigbee.

From readings
to maintenance decisions.

When a roll starts behaving differently from normal, it is flagged right away, so you can see which roll to check first.

More about RMS-ON

Development · Validation

The surest way
to explain technology.

We build it and measure it ourselves. Industrial cameras, lighting, sensors and MCUs are wired together and checked under real line conditions.

Optical test bench with a camera, ring light and backlit sample stage Generated example image
Optical setup testsWe vary lighting and camera placement to find where defects show most clearly.
RMS-ON Edge wireless sensor node prototype
RMS-ON EdgeWireless node with an optical RPM sensor and a 3-axis accelerometer
RMS-ON Gateway wireless data gateway prototype
RMS-ON GatewayCollects data from many nodes and sends it to the server

It starts with a sample test

  1. 01Sample testSend us samples and we check whether the defects can be detected.
  2. 02Site visitWe look at line speed, installation space and lighting in person.
  3. 03PilotWe install on part of the line and review real results with you.
  4. 04Rollout and supportAfter rollout, we keep tuning inspection criteria and models.

Tell us what you inspect and how your line runs.

Request a sample test Talk to an engineer