Process monitoring · Predictive maintenance
One faulty roll
can spoil the whole line.
We record guide roll rotation and vibration wirelessly and catch problems before they grow.
How defects start
01
Guide roll wear
As bearings wear or rolls get dirty, rotation slowly becomes unstable.
02
Uneven tension
Slip, idle spinning and vibration leave the film under uneven tension.
03
Defective product
Scratches and wrinkles appear, and by the time they're found, a lot has already been produced.
What we do
We look for the signal in the roll,
We look for the signal in the roll,
before defects show up in the product.
- Measure RPM and vibration on every roll, continuously
- Spot patterns that differ from normal early
- Track each roll's wear to time replacements
- Plan maintenance before the line has to stop
Solution
RMS-ON
A wireless node on the end of each roll shaft measures rotation and vibration. No cabling work needed.
More about RMS-ON ›
Pilot collaboration
Wondering if it works
Wondering if it works
on your line?
We can start by installing on part of the line and reviewing the data together.